UNC · cutting tap · nominal dimensions
#8-32 UNC
tap drill size.
For #8-32 UNC, the reference drill is #29: 0.1360 in (3.454 mm).
The reference value is kept separate from the 70% and 75% calculated targets. Actual fit still depends on thread class, tool, material, runout, and the hole you really make.
Detail A · basic 60° profile
What the percentage describes.
“Theoretical full thread %” is radial thread height from nominal geometry. It is not axial engagement length and not a fit-class acceptance measurement.
Real drill alternatives
Neighboring sizes.
These are diameter neighbors, not silent recommendations. A positive delta makes a larger hole and a lower nominal theoretical percentage; a negative delta does the opposite.
| Bit | System | Diameter | Delta | Calculated full thread |
|---|---|---|---|---|
| 3.5 mm | metric | 0.1378 in / 3.5 mm | +0.0018 in | 64.6% |
| 3.4 mm | metric | 0.1339 in / 3.4 mm | -0.0021 in | 74.2% |
| #28 | number | 0.1405 in / 3.569 mm | +0.0045 in | 57.9% |
| 9/64 | fractional | 9/64 in / 3.572 mm | +0.0046 in | 57.6% |
| 3.6 mm | metric | 0.1417 in / 3.6 mm | +0.0057 in | 54.9% |
| 3.3 mm | metric | 0.1299 in / 3.3 mm | -0.0061 in | 83.9% |
Why 3D is useful here
A thread is a helix, not a row of triangles.
Load a draggable cutaway to see the continuous internal thread. Exact diameter and profile comparisons remain in the 2D drawing above.
Evidence and limits
Why this row says provisional.
Tap-drill row: A familiar chart or D-minus-pitch value that was not closed against a single row in the selected OSG/Guhring public tables. Kept visible for audit, never labeled normative or manufacturer-published.
Open Drill Bit Size Chart source
60° geometry: Public primary reference for Unified and metric 60-degree thread geometry. The percentage-thread equation is a theoretical basic-profile calculation, not a fit or torque guarantee.
Open National Institute of Standards and Technology geometry source
The repository also records 11 source records and a dataset version on every page.