UNC · cutting tap · nominal dimensions

#1-64 UNC
tap drill size.

For #1-64 UNC, the reference drill is #53: 0.0595 in (1.511 mm).

The reference value is kept separate from the 70% and 75% calculated targets. Actual fit still depends on thread class, tool, material, runout, and the hole you really make.

Reference drill Published
Calibrated relative diameter · 1 in reference
Manufacturer-published 65% row
#53
0.0595 in · 1.511 mm
Calculates to66.5%theoretical full thread
70% target0.0588 in1.493 mm
75% target0.0578 in1.468 mm
Where this drill sits from 0 to 1 inch
#53 · 1.511 mm on a zero to 25.4 millimetre scale. Neighbor marks: 1.5 mm, 1/16.
0 25.4 mm

Detail A · basic 60° profile

What the percentage describes.

“Theoretical full thread %” is radial thread height from nominal geometry. It is not axial engagement length and not a fit-class acceptance measurement.

Axial section of #1-64 UNC Schematic 60-degree internal and external thread profiles with the common chart drill line and basic internal minor-diameter reference. Differences are exaggerated for explanation. BASIC INTERNAL MINOR-DIAMETER REFERENCE · 83.3% CHART DRILL Ø 0.0595 IN / 1.511 MM PITCH P = 0.397 MM 60° INTERNAL THREAD / WORKPIECE MATING EXTERNAL THREAD — BASIC PROFILE SCHEMATIC · PROFILE DIFFERENCE EXAGGERATED 66.5% THEORETICAL FULL THREAD
The 83.3% line is a basic-profile reference—not a universal interference switch. Actual fit depends on the internal and external thread profiles, class, tolerances, tap, and real hole.

Real drill alternatives

Neighboring sizes.

These are diameter neighbors, not silent recommendations. A positive delta makes a larger hole and a lower nominal theoretical percentage; a negative delta does the opposite.

Nearest nominal bits to #53
BitSystemDiameterDeltaCalculated full thread
1.5 mm metric 0.0591 in / 1.5 mm -0.0004 in 68.7%
1/16 fractional 1/16 in / 1.587 mm +0.0030 in 51.7%
1.6 mm metric 0.0630 in / 1.6 mm +0.0035 in 49.3%
#52 number 0.0635 in / 1.613 mm +0.0040 in 46.8%
1.4 mm metric 0.0551 in / 1.4 mm -0.0044 in 88.1%
#54 number 0.0550 in / 1.397 mm -0.0045 in 88.7%
Optional spatial explanation SCHEMATIC · NOT TO SCALE

Why 3D is useful here

A thread is a helix, not a row of triangles.

Load a draggable cutaway to see the continuous internal thread. Exact diameter and profile comparisons remain in the 2D drawing above.

Evidence and limits

Why this row says cross-checked.

Tap-drill row: Rows tagged with this source were matched to a named 65% or 75% cutting-tap column. The discrete drill can calculate to a slightly different percentage from nominal dimensions.

Open Guhring source

60° geometry: Public primary reference for Unified and metric 60-degree thread geometry. The percentage-thread equation is a theoretical basic-profile calculation, not a fit or torque guarantee.

Open National Institute of Standards and Technology geometry source

The repository also records 11 source records and a dataset version on every page.